Storage Material
Talc
Size, m3
112
Talc
112
Coal | Bicarbonate
2 x 40
Hydrated Lime
90
Ash
111
Hydrated Lime
80
In this project, qoncept carried out a feasibility study for the implementation of an automatic multi-media coupling system designed to replace manual hose connections for gas and hydraulics in a steel plant environment. The study focused on evaluating technical feasibility, defining installation requirements, and identifying optimal system positioning through detailed collision and layout analyses. It also included the basic engineering for piping and pipe routing on ladles and transfer cars, as well as the design of custom brackets, guiding systems, and protective components. Two on-site assessments were conducted to verify boundary conditions and refine the installation concept in close collaboration with plant engineers. The resulting study provides the technical basis for the subsequent detailed engineering and installation of a fully automated coupling solution, aimed at increasing operator safety, reducing connection time, and enhancing process reliability
In this project, qoncept prepared a complete modernization package for a ladle preheating unit and an AOD preheating system. The scope includes basic and detailed engineering, delivery of new ladle covers with lifting systems, integration of a thermographic sensor into qoncept's software platform qontrol, and installation of advanced gas-oxygen control systems. High-quality components and modular solutions were selected to ensure reliability, energy efficiency, and compliance with relevant standards. The project also covers assembly, commissioning, and operator training, with the objective of reducing gas consumption, lowering CO₂ emissions, and improving operational safety and process stability
For this project, qoncept performed comprehensive strength calculations for a customer in the special-purpose machinery sector. The work focused on detailed finite element analyses to evaluate component integrity. These simulations identified critical stress areas, ensuring that structural safety, durability, and performance requirements were met. By applying advanced modeling techniques and precise boundary conditions, Qoncept provided valuable insights for design optimization, material selection, and cost efficiency. The results formed the basis for design approval, helping the customer achieve a robust, compliant, and production-ready machine concept.
For this project, qoncept designed and supplied an automatic gas connection system for a TN purging lance. This system allows for remote and safe nitrogen connection, eliminating the need for operators to enter the lance area. The scope included designing, manufacturing, and workshop testing a hydraulic manipulator equipped with an actuated male coupling, a connector head for the lance, and integrated limit switches for position detection. The coupling design ensures a gas-tight connection with minimal losses, and it remains closed even in the absence of hydraulic pressure. This enhances operational safety and reliability. This complete solution was engineered for high-temperature environments and seamless integration into the existing hydraulic and control infrastructure. It provides a robust and efficient upgrade to the purging process.