Author: admin

Solution

qontrol customized

Short Desription

In this project, qoncept delivered the foundation for a next-generation MES tailored to the packaging industry. The work focused on setting up a proof of concept to demonstrate the capabilities of the qontrol framework in supporting essential shopfloor use cases. Alongside this technical validation, a modern UI/UX concept was designed to provide intuitive, web-based interaction and ensure alignment with future application standards. In parallel, a comprehensive set of packaging-specific use cases was defined, providing a clear basis for future solution development. By combining proof of concept, user-centered design, and structured requirements engineering, the project established a solid groundwork for the subsequent realization of a fully featured MES solution.

Solution

qontrol customized

Short Desription

In this project, qoncept delivered a software solution for structured scrap yard management based on its qontrol framework. The system covers the definition and administration of materials, storage locations, and stock movements with full digital traceability. A key element is the Scrap Yard Cockpit, providing operators with real-time guidance for material transfers and bucket loading through a clear and touch-optimized interface. All movements are recorded automatically, ensuring accurate inventories and seamless communication to downstream steelmaking operations. By integrating user management, material tracking, and operational workflows into a single solution, the project established a reliable foundation for transparent scrap yard processes and improved connectivity with production units.

Solution

qontrol maps

Short Desription

In this project, qoncept delivered a trial installation of qontrol maps on dedicated qoncept servers to demonstrate its full capabilities and prepare the ground for a long-term software license. The project focused on evaluating how qontrol maps enables effective heat optimization in the steelmaking process, taking into account grade management, materials, and stock. To accomplish this, the system was provided with predefined grades and configured for material tracking and stock control. The trial included the Heat Optimization module of control maps, as well as training and support from qoncept experts.

Solution

qontrol LMS | qurve

Short Desription

In this project, qoncept delivered a comprehensive ladle identification system designed to enhance operational efficiency and refractory management in the melt shop. The solution was built around the intelligent camera sensor qurve, a ruggedized device with embedded computing, image processing software, and protective housing for reliable use in harsh steel plant environments. Each ladle was equipped with unique identification plates, enabling accurate tracking across all handling stations such as tapping, ladle furnace, continuous casting, drying, preparation, and slag dumping areas. The system integrates seamlessly with external IT infrastructure via flexible interfaces, ensuring consistent data flow for decision support, optimized logistics, extended refractory life, and improved temperature control.

Solution

qontrol maps

Short Desription

In this project, qoncept delivered a tailored production control and optimization system based on qontrol maps to support efficient foundry operations. The solution focused on streamlining the administration of grades and materials, enabling cost-optimized charge calculation, and providing standardized charge recipes for consistent results. In addition, simple warehouse management functionality was implemented to improve transparency and handling of raw materials. By combining these modules into a single integrated solution, the system supports cost efficiency, reliability, and improved process control, ensuring that key production steps are managed consistently and with a clear focus on long-term operational optimization.

Solution

qontrol maps

Short Desription

In this project, qoncept delivered an extensible raw material management solution to reduce the cost per ton of liquid steel. The system focused on automatically characterizing incoming scrap and other raw materials, and on optimizing charge and alloying recipes based on real-time material properties. With the integration of qontrol maps and its core modules Material Characterization and Charge Optimization, producers gained continuous transparency over chemical composition, metallic yield, and energy demand of raw materials. This enabled data-driven charge mixes, reduced operational costs, and improved resource efficiency. The implementation created measurable savings while laying the foundation for further digitalization steps.

Solution

qontrol steelmaking

Short Desription

In this project, qoncept realized a fully integrated software system covering both process automation and operating management functionalities to optimize the entire value chain from scrap to the finished cast ingot. Based on the qontrol framework, the solution seamlessly integrates all major steelmaking steps (Scrap Yard, EAF, LF, V(O)D, and Ingot Casting) into one extensible digital platform.

At Level 2, the system ensures real-time process monitoring and control. Dedicated operator workstations and software provide direct interaction with the equipment, while dynamic setpoint control and delay tracking secure stable and efficient operations. All relevant process data are captured at Level 1, transferred to Level 2, and managed in real time to ensure precise production execution.

On the MES level, the solution manages production workflows, optimizes metallurgical processes, and integrates higher-level planning. Key modules include raw material optimization, order and line-up management, master data management for steel grades and treatments, as well as recipe handling for melting, refining, and degassing. Additional features such as stockyard management, reporting, and advanced delay tracking provide full traceability and actionable insights.

The result is a comprehensive, future-proof software system that delivers end-to-end transparency, optimized resource utilization (qontrol maps included), and significantly improved efficiency across the entire EAF steelmaking process chain.

Solution

qontrol steelmaking

Short Desription

In this project, qoncept started the implementation of its qontrol maps software in a foundry. The introduction began as an off-line solution for charge optimization and was gradually expanded with coupling to SAP and the full integration of the scrap yard. The cost-optimized charge calculation generated measurable savings, which supported the further rollout of the software integration.

Building on this foundation, the system was extended to cover the EAF, two induction furnaces (IF), an AOD, and the casting shop. With seamless integration into the IT landscape, the solution combines office applications for product definitions, order planning, charge preparation, production overview, and reporting with shop floor applications for real-time process monitoring and operator interaction.

At the process control level, the software ensures process data acquisition, heat and material tracking, real-time monitoring of metallurgical operations, and dynamic setpoint control. By linking advanced metallurgical models with practical operator guidance, the system standardizes process know-how, ensures secure material supply, and improves resource efficiency across the foundry’s value chain.

Solution

qontrol customized

Short Desription

In this project, qoncept implemented a software system to seamlessly integrate the final processing of flat steel into the customer’s IT landscape. The system, based on the qontrol framework, covers the complete workflow from order preparation to pallet handling and ensures reliable monitoring and control of all production steps.

At Level 2, the solution provides real-time process monitoring and control. It records and processes cyclical data and events, transmits setpoints to Level 1.5 systems, and observes production steps through an integrated camera system. Downtime and error tracking are managed in real time, while live production status updates provide operators with full transparency across all units.

At the MES level, the software enables structured production management and data integration. Functions include master data management of products, materials, storage locations, equipment, and manufacturing specifications. Orders received from the ERP system are prepared, sequenced, and released for production through fine planning. Product and material tracking, combined with reporting interfaces for external systems, ensures end-to-end traceability and operational efficiency.

With its modular design and deep IT integration, the solution establishes a digital backbone for the final processing of flat steel, supporting optimized workflows, consistent data flows, and improved production reliability.

Solution

qontrol MES

Short Description

At a leading Austrian steel producer, qoncept implemented a new software system to replace paper-based workflows in the finishing area. Building on a comprehensive requirement specification previously defined by qoncept, the system digitally maps and controls all processes from order intake to final delivery.

The solution integrates both Level 2 and MES functionalities. At process level, it captures and processes real-time data, provides online system monitoring, and enables direct process control. At the MES level, it manages master data, production planning and sequencing, material and product tracking, as well as quality assurance and reporting. Advanced analytics, KPI monitoring, and downtime tracking support continuous improvement and greater operational transparency.

With its modular architecture and seamless integration into the existing IT landscape, the system ensures full product traceability, higher efficiency, and a solid digital foundation for future expansions in the finishing area.