Austria – qoncept

Short Desription

In this project, qoncept prepared a complete modernization package for a ladle preheating unit and an AOD preheating system. The scope includes basic and detailed engineering, delivery of new ladle covers with lifting systems, integration of a thermographic sensor into qoncept's software platform qontrol, and installation of advanced gas-oxygen control systems. High-quality components and modular solutions were selected to ensure reliability, energy efficiency, and compliance with relevant standards. The project also covers assembly, commissioning, and operator training, with the objective of reducing gas consumption, lowering CO₂ emissions, and improving operational safety and process stability

Short Desription

For this project, qoncept performed comprehensive strength calculations for a customer in the special-purpose machinery sector. The work focused on detailed finite element analyses to evaluate component integrity. These simulations identified critical stress areas, ensuring that structural safety, durability, and performance requirements were met. By applying advanced modeling techniques and precise boundary conditions, Qoncept provided valuable insights for design optimization, material selection, and cost efficiency. The results formed the basis for design approval, helping the customer achieve a robust, compliant, and production-ready machine concept.

Short Desription

In this project, qoncept delivered engineering services for the extension of a hydrogen plasma pilot plant. The scope involved the design of a blind flange with an integrated probe and temperature sampling manipulator, as well as the design of a lateral charging system for fine-grained bulk material. Both concepts were developed with close attention to the specific process requirements of hydrogen plasma smelting reduction, where hydrogen is used as the reducing agent for iron oxides. The documentation included all 2D drawings, 3D models, and technical descriptions, providing a solid foundation for subsequent project phases and implementation.

Short Desription

In this project, qoncept provided engineering consulting services for the development of a hydrogen plasma furnace. The scope of work included collaborative design meetings to support the technical concept and exchange of expertise, as well as the preparation and delivery of all relevant engineering documentation. This comprised 2D drawings, 3D models, and detailed technical descriptions. The project ensured that the furnace design process was supported with structured engineering input and high-quality documentation, creating a reliable foundation for further development and decision-making in the context of hydrogen plasma technology.

Short Desription

In this project, qoncept delivered the complete engineering and execution for the greening of the outer wall of an industrial hall. The scope included the design of all required components, the installation of the planting system, and the integration of an automated irrigation solution. The project combined technical planning with on-site realization, ensuring both structural feasibility and sustainable long-term operation. The outcome was a fully engineered green wall that improves the building’s exterior environment while showcasing the advantages of modern greening technologies.

Solution

qontrol LMS | qurve

Short Desription

In this project, qoncept delivered a comprehensive ladle identification system designed to enhance operational efficiency and refractory management in the melt shop. The solution was built around the intelligent camera sensor qurve, a ruggedized device with embedded computing, image processing software, and protective housing for reliable use in harsh steel plant environments. Each ladle was equipped with unique identification plates, enabling accurate tracking across all handling stations such as tapping, ladle furnace, continuous casting, drying, preparation, and slag dumping areas. The system integrates seamlessly with external IT infrastructure via flexible interfaces, ensuring consistent data flow for decision support, optimized logistics, extended refractory life, and improved temperature control.

Solution

qontrol maps

Short Desription

In this project, qoncept delivered a tailored production control and optimization system based on qontrol maps to support efficient foundry operations. The solution focused on streamlining the administration of grades and materials, enabling cost-optimized charge calculation, and providing standardized charge recipes for consistent results. In addition, simple warehouse management functionality was implemented to improve transparency and handling of raw materials. By combining these modules into a single integrated solution, the system supports cost efficiency, reliability, and improved process control, ensuring that key production steps are managed consistently and with a clear focus on long-term operational optimization.

Solution

qontrol steelmaking

Short Desription

In this project, qoncept realized a fully integrated software system covering both process automation and operating management functionalities to optimize the entire value chain from scrap to the finished cast ingot. Based on the qontrol framework, the solution seamlessly integrates all major steelmaking steps (Scrap Yard, EAF, LF, V(O)D, and Ingot Casting) into one extensible digital platform.

At Level 2, the system ensures real-time process monitoring and control. Dedicated operator workstations and software provide direct interaction with the equipment, while dynamic setpoint control and delay tracking secure stable and efficient operations. All relevant process data are captured at Level 1, transferred to Level 2, and managed in real time to ensure precise production execution.

On the MES level, the solution manages production workflows, optimizes metallurgical processes, and integrates higher-level planning. Key modules include raw material optimization, order and line-up management, master data management for steel grades and treatments, as well as recipe handling for melting, refining, and degassing. Additional features such as stockyard management, reporting, and advanced delay tracking provide full traceability and actionable insights.

The result is a comprehensive, future-proof software system that delivers end-to-end transparency, optimized resource utilization (qontrol maps included), and significantly improved efficiency across the entire EAF steelmaking process chain.

Solution

qontrol steelmaking

Short Desription

In this project, qoncept started the implementation of its qontrol maps software in a foundry. The introduction began as an off-line solution for charge optimization and was gradually expanded with coupling to SAP and the full integration of the scrap yard. The cost-optimized charge calculation generated measurable savings, which supported the further rollout of the software integration.

Building on this foundation, the system was extended to cover the EAF, two induction furnaces (IF), an AOD, and the casting shop. With seamless integration into the IT landscape, the solution combines office applications for product definitions, order planning, charge preparation, production overview, and reporting with shop floor applications for real-time process monitoring and operator interaction.

At the process control level, the software ensures process data acquisition, heat and material tracking, real-time monitoring of metallurgical operations, and dynamic setpoint control. By linking advanced metallurgical models with practical operator guidance, the system standardizes process know-how, ensures secure material supply, and improves resource efficiency across the foundry’s value chain.

Solution

qontrol customized

Short Desription

In this project, qoncept implemented a software system to seamlessly integrate the final processing of flat steel into the customer’s IT landscape. The system, based on the qontrol framework, covers the complete workflow from order preparation to pallet handling and ensures reliable monitoring and control of all production steps.

At Level 2, the solution provides real-time process monitoring and control. It records and processes cyclical data and events, transmits setpoints to Level 1.5 systems, and observes production steps through an integrated camera system. Downtime and error tracking are managed in real time, while live production status updates provide operators with full transparency across all units.

At the MES level, the software enables structured production management and data integration. Functions include master data management of products, materials, storage locations, equipment, and manufacturing specifications. Orders received from the ERP system are prepared, sequenced, and released for production through fine planning. Product and material tracking, combined with reporting interfaces for external systems, ensures end-to-end traceability and operational efficiency.

With its modular design and deep IT integration, the solution establishes a digital backbone for the final processing of flat steel, supporting optimized workflows, consistent data flows, and improved production reliability.