Business Unit: Equipment & Devices
Short Desription
In this project, qoncept carried out a feasibility study for the implementation of an automatic multi-media coupling system designed to replace manual hose connections for gas and hydraulics in a steel plant environment. The study focused on evaluating technical feasibility, defining installation requirements, and identifying optimal system positioning through detailed collision and layout analyses. It also included the basic engineering for piping and pipe routing on ladles and transfer cars, as well as the design of custom brackets, guiding systems, and protective components. Two on-site assessments were conducted to verify boundary conditions and refine the installation concept in close collaboration with plant engineers. The resulting study provides the technical basis for the subsequent detailed engineering and installation of a fully automated coupling solution, aimed at increasing operator safety, reducing connection time, and enhancing process reliability
Short Desription
In this project, qoncept prepared a complete modernization package for a ladle preheating unit and an AOD preheating system. The scope includes basic and detailed engineering, delivery of new ladle covers with lifting systems, integration of a thermographic sensor into qoncept's software platform qontrol, and installation of advanced gas-oxygen control systems. High-quality components and modular solutions were selected to ensure reliability, energy efficiency, and compliance with relevant standards. The project also covers assembly, commissioning, and operator training, with the objective of reducing gas consumption, lowering CO₂ emissions, and improving operational safety and process stability
Short Desription
For this project, qoncept performed comprehensive strength calculations for a customer in the special-purpose machinery sector. The work focused on detailed finite element analyses to evaluate component integrity. These simulations identified critical stress areas, ensuring that structural safety, durability, and performance requirements were met. By applying advanced modeling techniques and precise boundary conditions, Qoncept provided valuable insights for design optimization, material selection, and cost efficiency. The results formed the basis for design approval, helping the customer achieve a robust, compliant, and production-ready machine concept.
Short Desription
For this project, qoncept designed and supplied an automatic gas connection system for a TN purging lance. This system allows for remote and safe nitrogen connection, eliminating the need for operators to enter the lance area. The scope included designing, manufacturing, and workshop testing a hydraulic manipulator equipped with an actuated male coupling, a connector head for the lance, and integrated limit switches for position detection. The coupling design ensures a gas-tight connection with minimal losses, and it remains closed even in the absence of hydraulic pressure. This enhances operational safety and reliability. This complete solution was engineered for high-temperature environments and seamless integration into the existing hydraulic and control infrastructure. It provides a robust and efficient upgrade to the purging process.
Short Desription
In this project, qoncept delivered engineering services for the extension of a hydrogen plasma pilot plant. The scope involved the design of a blind flange with an integrated probe and temperature sampling manipulator, as well as the design of a lateral charging system for fine-grained bulk material. Both concepts were developed with close attention to the specific process requirements of hydrogen plasma smelting reduction, where hydrogen is used as the reducing agent for iron oxides. The documentation included all 2D drawings, 3D models, and technical descriptions, providing a solid foundation for subsequent project phases and implementation.
Short Desription
In this project, qoncept provided engineering consulting services for the development of a hydrogen plasma furnace. The scope of work included collaborative design meetings to support the technical concept and exchange of expertise, as well as the preparation and delivery of all relevant engineering documentation. This comprised 2D drawings, 3D models, and detailed technical descriptions. The project ensured that the furnace design process was supported with structured engineering input and high-quality documentation, creating a reliable foundation for further development and decision-making in the context of hydrogen plasma technology.
Short Desription
For this project, qoncept performed the basic engineering for a new metallurgical application that enables the selective oxidation of steel melts. The study included complete process and layout designs for an integrated system that combines all the necessary operations. The engineering approach followed a structured, three-phase methodology, from defining the process and developing flow diagrams to evaluating the layout and detailing all technical and infrastructural requirements. Static production planning and simulation models were applied to analyze logistics, throughput, and process efficiency under different operational scenarios. The outcome included process descriptions, flow diagrams, equipment and automation specifications, layout drawings, and a preliminary execution schedule. This documentation provides the technical and methodological foundation for subsequent detail engineering and the future realization of the new metallurgical plant.
Short Desription
In this project, qoncept developed a newly designed stopper rod mechanism through a complete mechanical engineering process. The work included both the detailed engineering and the construction of the system. The aim was to create a reliable and functional solution tailored to the operational requirements. By combining design, technical expertise, and practical realization, the project delivered a fully engineered and built mechanism that supports improved performance and robust operation.
Short Desription
In this project, qoncept delivered a complete spring testing unit designed for use in continuous casting operations. The system includes a robust testing stand equipped with a mobile control terminal (qonsole) and the modular software solution qontrol. The hardware enables precise evaluation of multiple springs under operational conditions, while the software provides registration, analysis, interpretation, visualization, and documentation of test results. Optional add-ons extend the system with features such as wear part tracking, maintenance planning, cloud data transfer, and predictive reporting. This integrated approach enhances efficiency, reliability, and traceability in maintenance and repair workflows.