Solution

qontrol steelmaking

Short Desription

In this project, qoncept realized a fully integrated software system covering both process automation and operating management functionalities to optimize the entire value chain from scrap to the finished cast ingot. Based on the qontrol framework, the solution seamlessly integrates all major steelmaking steps (Scrap Yard, EAF, LF, V(O)D, and Ingot Casting) into one extensible digital platform.

At Level 2, the system ensures real-time process monitoring and control. Dedicated operator workstations and software provide direct interaction with the equipment, while dynamic setpoint control and delay tracking secure stable and efficient operations. All relevant process data are captured at Level 1, transferred to Level 2, and managed in real time to ensure precise production execution.

On the MES level, the solution manages production workflows, optimizes metallurgical processes, and integrates higher-level planning. Key modules include raw material optimization, order and line-up management, master data management for steel grades and treatments, as well as recipe handling for melting, refining, and degassing. Additional features such as stockyard management, reporting, and advanced delay tracking provide full traceability and actionable insights.

The result is a comprehensive, future-proof software system that delivers end-to-end transparency, optimized resource utilization (qontrol maps included), and significantly improved efficiency across the entire EAF steelmaking process chain.