Focus Area

• Ingot and Continuous Casting Optimization

Short Description

For this project, qoncept evaluated the ingot casting process in a special steel plant with a focus on operational practices, technological parameters, and equipment conditions. The study included on-site support during multiple test heats and a detailed review of casting performance across several ingot formats. Central attention was given to the influence of casting speed interpretation and control, as well as the handling and positioning of casting powder. Additional observations covered ladle treatment conditions, hot-top application, and accretion formation at the slide gate. The findings underline the importance of consistent rising speed during casting and accurate setup of process steps to minimize segregation, inclusions, and rejection rates. Recommendations were provided to address both equipment-related and procedural aspects without interfering with the plant’s core setup.